Take control of your production processes.
In real time.
CTRL is an integrated MES / OEE platform that connects machines and PLC devices, tracks OEE, manages maintenance and runs LEAN methodology — built on over 18 years of hands-on experience in production process management, automation and data analysis.
Download the full documentation.
A complete overview of the CTRL platform — functionality, user interface and technology stack — in two formats for different reader needs.
Brochure
Detailed overview of all modules with feature descriptions, UI previews and technical parameters. Suitable for technical teams and decision-makers.
Presentation
A concise visual overview of the platform, rollout process and main advantages of the CTRL system in slide format. Suitable for internal presentations and quick reviews.
One platform. Thirty-plus modules.
The system was built alongside real manufacturing plants and is fully customizable to each client's specific processes. Every module works standalone or as part of the integrated system.
Main dashboard
Central real-time production overview with drill-down analytics.
Production planning
Plan creation, capacity check and automated work order generation.
OEE analytics
Automatic OEE calculation with Pareto analysis and deep drill-down.
Contract tracking
Centralized contract management with deadlines and realization status.
Incoming control & material flow
Incoming material overview and complete flow tracking through production.
Maintenance & TPM
Complete CMMS with work orders, PM schedule and TPM methodology.
LEAN toolkit
5S, Kaizen, Gemba, A3 — all LEAN tools integrated into one platform.
Reports & analytics
Automatic PDF reports for the production meeting — plan, quality and performance tracking with monthly roll-up.
Administration & users
Role-based access control, SSO (Azure AD / LDAP), audit trail and production meeting notes.
Technology parameters & SPC
Real-time process parameter monitoring, recipes and SPC control.
Built on the line, not in a lab.
Every module exists because a real manufacturing team needed it. The result is a system that feels natural to engineers and operators alike.
Real-time visibility
Track every machine, line and shift in real time with automatic alarms and notifications — no waiting for the end-of-shift recap.
OEE focus
Automatic OEE calculation (Availability × Performance × Quality) straight from PLC signals, no manual input.
Loss reduction
Identification of the six classic LEAN losses with quantification, Pareto analysis and direct links to actions.
Fast ROI
Typical OEE improvement of 5–15% in the first 6 months, observed across real clients.
Scalable
From a single machine to multi-plant deployment — the system grows with your needs without architectural rework.
Integrations
ERP, PLC, SCADA, bar-code, RFID, Excel/CSV — connecting to your existing infrastructure.
Modern stack, industrial strength.
CTRL is built on proven technologies that run 24/7 in real production environments.
Backend & Data
Frontend & UI
PLC integration
Deployment
Security
Integrations
From analysis to Go-live in 6 to 10 weeks.
A methodical seven-step approach without disrupting ongoing production.
Analysis
Process analysis, KPI identification, integration point definition.
Design
Solution proposal, module definition, customization and phased rollout planning.
Implementation
Installation, configuration, machine connection and integration with existing systems.
Pilot
Pilot phase on selected line/machine for validation and fine-tuning.
Training
Operator, supervisor and administrator training with materials in the client's language.
Go-live
Production launch with on-site engineer support.
Support
Ongoing support, system upgrades and joint improvement.
A tailored solution for every client.
CTRL is not sold as a boxed product. Every implementation is customized and tailored — from module selection and integration depth, to visual customization of terminals and reports to match the client's standards. Engagement terms are agreed individually after a needs analysis.
On-premise
Full control over data — installation on the client's infrastructure.
Hybrid
Critical components on-prem, analytics and reports in the cloud.
Cloud (SaaS)
Fast start with no infrastructure investment — monthly subscription.
Ready to digitalize your production?
Schedule a 30-minute demo call. We will show you how CTRL works with your PLCs, your data, and your processes. The solution is fully customized and tailored — terms by agreement.